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A Brand New Online Experience!

Gemini Fabrication is excited to announce a brand new website. We have been hard at work to provide an online experience that sets us apart and showcases Gemini’s commitment to providing value on your next project.

Gemini has a built a strong reputation for providing high quality fabrication, and module assembly services to the Western Canadian energy sector. Through an all-in commitment from every individual on our team, Gemini is determined to work in partnership with clients to deliver quality product from our facility to yours. Take a moment to check out the new website and share it with others.

Get IN TOUCH and let us know what you think!

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TR-NWR Fort Hills Mod Assembly, Pipe, Structural, E&I and Insulation

Past Work

Case Studies

NWR

Module Assembly of Pipe and Structural, E&I and Insulation of 48 Modules.

DESCRIPTION:

Gemini was awarded 48 modules to erect structural steel for, install piping on, complete final tie-in’s, NDE, and pressure testing on, as well as trace and insulate. Along with this work, Gemini was tasked with 18 Vessels to repair/rework do to fabrication error made by an overseas provider, added to our scope midway through the project. Gemini condensed the project schedule by 4 months and had a peak man power of 550 people between assorted craft.

SCOPE:

Fourty-eight (48) Modules, Structural Assembly, Pipe Assembly, E&I, Insulation.  Included modifications to supplied Equipment (vessels), tie-in welding, structural and pipe fabrication as required.

STATS:

  • 48 modules
  • On time
  • On budget
  • Resulted in repeat work
  • $20-million-dollar project
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Husky Wellpads, Wellpairs and & CPF Facilities

Past Work

Case Studies

Husky Energy

Wellpads 5-8 wellpairs & CPF Facilities

DESCRIPTION: 

Gemini's relationship with Husky is based on collaboration and accountability and a joint effort to have the highest quality and most cost effective program possible. We worked as the sole sourced fabricator to deliver a program under budget with reduced timelines than expectations. 

SCOPE:

Wellpad: Fabrication, Assembly, E&I and Insulation of Up to 18 Modules and 1 ship loose piping package

CPF: Fabrication, Assembly, E&I and Insulation of 15 Modules and 13 ship loose piping packages

 

STATS:

Project Start: 2015 - Present

Project Completion: 13 Wellpad facility projects & 4 CPF Projects

Duration: Wellpad – 3.5 Months  |  CPF – 8 Months

Safety @ Completion: 0 TRIF/0 LTI

Total FDI: Wellpad:  6860.5 FDI per Wellpad  |  CPF: 39,752 FDI per CPF

Total Assembly: Wellpad: 3050 LM Pipe installed x 13  |  CPF: 3450 LM Pipe Installed x 4 + Ship loose spools hydrotested

Total Cable Tray: Wellpad: 584 LM  |  CPF: 1242 LM

Total Cable Pulled: Wellpad: 4235 LM  |  CPF: 2045 LM

Total EHT & Glycol trace Installed: Wellpad: 1627 LM  |  CPF: 4185 LM

Total Insulation: Wellpad: 3183LM (+ 756 Soft Covers)  |  CPF: 2249 LM (+ 415 Soft Covers)

Base Load of Module yard – Program to complete 4 Wellpads per year and 1 CPF Facility.

Central Processing Facilities:

Well Pads:

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Fluor Fort Hills Module Assembly

Past Work

Case Studies

Fluor Fort Hills

Module Assembly for Fort Hills Energy LP Utilities Project

SCOPE:

Assembly, E&I and Insulation of seventeen (17) Modules  

STATS:

Project Start: February 2016

Project Completion: August 2016

Duration: 7 Months

Safety @ Completion: 0 TRIF/0 LTI/0 Medical/2 Property Damage/1 Near Miss

Weld Repair @ Completion: 1.89%

Total FDI: *Tie in welds only (supplied spools) 6887 FDI

Total LM Pipe: 2825 LM

Total KGs Steel: 746,577 KGS

Total EHT: 3546 LM

Total Cable: 6380 LM (1263 LM tray) 

Total Insulation: 2125 LM, 8 Pieces of Equipment (vessels), Soft Covers

Past Work

Past Work

Case Studies

Maker:S,Date:2017-8-18,Ver:6,Lens:Kan03,Act:Lar02,E-Y

CNRL Mod Fab and Assembly

Past Work

Case Studies

CNRL

Module Fabrication and Assembly for Kirby North 19A Tank Farm

DESCRIPTION:

Gemini's relationship with CNRL was transparent and collaborative. We worked together to ensure the best project outcomes for this modules project. 

SCOPE:
Fabrication and Assembly of 14 Modules and 4 Ship Loose Pipe packages, including Electrical, Instrumentation and Insulation

STATS:

Project Start: September 2017

Project Completion: May 2018

Duration: 7 months

Safety @ Completion: 0 First Aid / 0 LTI / 0 TRIF / 1 Medical / 1 Modified Duty / 1 Near Miss

Weld Repair Percentage @ Completion: 1.7%

Total FDI: 28,912 FDI

Total LM Pipe: 7080 LM Installed (+ Hydro of Ship Loose Pipe spools)

Total KGs Steel: 586,507 KGs Fabricated and Erected

Total EHT: 11,667 LM

Total Cable: 3081 LM (+ 2442 LM Cable Tray)

Total Insulation: 4129 LM (+ 397 soft covers)

Pressure Testing

Pressure Testing
Gemini employs a talented group specializing in hydrostatic pressure testing. Our facility location, available shop and yard space allows us to efficiently test various arrangements, sizes and pressure of piping and equipment in a safe and secure manner.
  • Modified and custom piping hydro testing
  • Client train testing
  • Glycol and Methanol

Careers

Careers

Gemini offers many job opportunities for workers across Alberta. Our team works with you to grow your skillsets, knowledge and experience in a wide variety of trade specialties. We help you grow, while maintaining the utmost emphasis on your safety.

Gemini keeps all up-to-date job postings on Indeed. Check out our Indeed Profile to browse our current opportunitires! 

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Lunch and Learn

Educational session by the industry experts!

As part of our commitment to bring more value to the industries we serve, Gemini Fabrication offers free educational presentations on how our products and services offer profitably solutions to strategic opportunities. 

Fill out the form below to learn more.

Request a Quote

Request a Quote

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