E-Houses

E-Houses

Gemini offers top of the line E-House electrical installations that are built with the utmost care and attention. Not only meeting client expectations but also exceeding Canadian Electrical Code, standards and regulations. With our in-house electrical specialists and temperature-controlled facilities we build E-House modular packages to suit any power and control requirement.  

Experienced with all types of installations:

  • Switchgear/VFD installation and wiring 480V, 600V, 5KV
  • Distribution/Contactor Panels 120/208V, 277/480V, 347/600V
  • Control wiring DCS, PLC and Modbus
  • UPS Battery backup
  • Transformers
  • HVAC
  • Fire Alarm and Gas Detection

Structural Steel

Structural Steel

“Experience built structural Steel.”

Gemini has over 20 years’ experience as a CWB shop. Our structural and site steel capabilities provide the fastest turnaround to all your structural applications. Our lean manufacturing process offers high value to all clients and their projects.

Specifications:

  • Shop cutting and fabrication 20,000 + sq. ft
  • Outdoor fabrication expansion opportunities
  • Complete full-size module steel
  • 300’ outdoor crane 50 toonelifting
  • 400’ Gantry crane 40 toonelifting
  • 6,500+tonnes/year @ 125 tonnes/week
  • Welded and bolted design
  • Erection of prefabricated steel, bolted design
  • Flexibility in design and execution strategy to meet client goals

Piping Mods

Pipe Spooling

“Connecting your business units, efficiently and safely.”

Gemini offers pipe fabrication for the most complex projects. From basic spools to full scale modules, Gemini is known for our quality and <1% repair rate. With over 97 different weld procedures our team has an in-depth knowledge of codes and procedures. Pipeline manufacturing you can trust.

Specifications:

  • Effectively utilize clients IFC drawings to reduce risk and cost
  • Material receiving focused on code and customer requirements
  • Full traceability compliant with the most stringent requirements
  • High attention to detail
  • Full ASME
  • “U” & “S” stamped
  • <1% repair rate
  • 12,500 FDI/wk/Shift
  • Average 100 FDI /per day/man
  • 97 different weld procedures covering exotics duplex, super duplex, carbon and stainless
  • Continuous improvement plans reducing schedule and improving costs
  • Lean fabrication principles reducing handling
  • Project planning & execution to identify constructability

Central Processing Facilities

Processing Facilities

“Processing Facilities you can trust.”

Gemini is very capable in handling all modules, area spooling and site structure needed to produce a full-scale Processing Facility. With over 20 years of experience Gemini has successfully delivered these components to various groups of heavy oil and conventional including thermal and enhanced oil recovery techniques.

Specifications:

  • Facility capacity of 50+ standing modules at one time
  • 150-175 misc. size modules
  • Complex modules
  • Multi-tiered racks
  • At height module assembly
  • High load corridor access

Well Pads & Well Pairs

Well Pads & Well Pairs

“Well pads and well pairs for all industry requirements.”

Gemini is Alberta’s industry leader in well pad / well pair fabrication. As an expert in well pad module production, Gemini implements a vigorous low-cost manufacturing principle. The adoption of this allows owners to move immediately at a low cost and high value creating a key cost/performance indicator.

Specifications:

  • Standardized for 1 – 9 well pairs per building
  • Full test capabilities
  • Ship completed to site
  • Wellhead piping tie-ins
  • Adaptable to various well layouts and production / start-up strategies
  • Configurable for gas lift, rod pumps and ESPs, single or dual string completions and slant wells
  • Testing facilities
  • Vertical 2 phase test separators
  • Horizontal 3 phase test separators
  • Group Separation, produced gas condensing, multi-phase pumps