Resources

Resources & Downloads

Gemini Fabrication is always looking for ways to bring more value to our customers and partners. We have put together some fantastic resources and they are avalable for download. Please see below for our full list of available resources: 

Utility Packages

Utility Packages

E-Houses

E-Houses

Gemini offers top of the line E-House electrical installations that are built with the utmost care and attention. Not only meeting client expectations but also exceeding Canadian Electrical Code, standards and regulations. With our in-house electrical specialists and temperature-controlled facilities we build E-House modular packages to suit any power and control requirement.  

Experienced with all types of installations:

  • Switchgear/VFD installation and wiring 480V, 600V, 5KV
  • Distribution/Contactor Panels 120/208V, 277/480V, 347/600V
  • Control wiring DCS, PLC and Modbus
  • UPS Battery backup
  • Transformers
  • HVAC
  • Fire Alarm and Gas Detection

Structural Steel

Structural Steel

“Experience built structural Steel.”

Gemini has over 20 years’ experience as a CWB shop. Our structural and site steel capabilities provide the fastest turnaround to all your structural applications. Our lean manufacturing process offers high value to all clients and their projects.

Specifications:

  • Shop cutting and fabrication 20,000 + sq. ft
  • Outdoor fabrication expansion opportunities
  • Complete full-size module steel
  • 300’ outdoor crane 50 toonelifting
  • 400’ Gantry crane 40 toonelifting
  • 6,500+tonnes/year @ 125 tonnes/week
  • Welded and bolted design
  • Erection of prefabricated steel, bolted design
  • Flexibility in design and execution strategy to meet client goals

Piping Mods

Pipe Spooling

“Connecting your business units, efficiently and safely.”

Gemini offers pipe fabrication for the most complex projects. From basic spools to full scale modules, Gemini is known for our quality and <1% repair rate. With over 97 different weld procedures our team has an in-depth knowledge of codes and procedures. Pipeline manufacturing you can trust.

Specifications:

  • Effectively utilize clients IFC drawings to reduce risk and cost
  • Material receiving focused on code and customer requirements
  • Full traceability compliant with the most stringent requirements
  • High attention to detail
  • Full ASME
  • “U” & “S” stamped
  • <1% repair rate
  • 12,500 FDI/wk/Shift
  • Average 100 FDI /per day/man
  • 97 different weld procedures covering exotics duplex, super duplex, carbon and stainless
  • Continuous improvement plans reducing schedule and improving costs
  • Lean fabrication principles reducing handling
  • Project planning & execution to identify constructability

Central Processing Facilities

Processing Facilities

“Processing Facilities you can trust.”

Gemini is very capable in handling all modules, area spooling and site structure needed to produce a full-scale Processing Facility. With over 20 years of experience Gemini has successfully delivered these components to various groups of heavy oil and conventional including thermal and enhanced oil recovery techniques.

Specifications:

  • Facility capacity of 50+ standing modules at one time
  • 150-175 misc. size modules
  • Complex modules
  • Multi-tiered racks
  • At height module assembly
  • High load corridor access

Well Pads & Well Pairs

Well Pads & Well Pairs

“Running Lean & Embracing Standardization.”

Gemini is Alberta’s industry leader in Well Pad / Well Pair fabrication. As an expert in providing modular fabrication for a series of Well Pad & Well Pair installations. A Firm Focus on Reducing Redundancies. Practices such as decreasing spacing between well rows & wellheads, weather it requires staggering or not, is a key element to cost savings as it reduces steel costs. Lean Manufacturing. Doing More with Less. Less is more. Keeping the number of parts in a product down to a minimum will keep the manufacturing costs down and simplify the process. Gemini employs a culture of lean manufacturing on all our projects.  The adoption of this allows owners to move immediately at a low cost and high value-creating a key cost/performance indicator.

Specifications:

  • Standardized for 1 – 9 well pairs per building
  • Full test capabilities
  • Ship completed to site
  • Wellhead piping tie-ins
  • Adaptable to various well layouts and production / start-up strategies
  • Configurable for gas lift, rod pumps and ESPs, single or dual string completions and slant wells
  • Testing facilities
  • Vertical 2 phase test separators
  • Horizontal 3 phase test separators
  • Group Separation, produced gas condensing, multi-phase pumps

Module Assembly

Module Assembly

“Bringing Projects to Life and on Time.”

Gemini’s 56-acre facility specializes in modular assembly. Far too often we see the word MODULAR and instantly our minds go to cost and generally that it's "cheaper".

 However, to get to that stage, there are multiple factors to consider.

Let's make a quick note of a few:
 1) How efficient is your design?
 2) What is the long term goal?
 3) Have you engaged a module fabrication partner for upfront constructability support?
 4) What are the dimensions for transport and what can you transport down the highway?
 5) Is there room for flexibility?

Now the benefits of engaging with an expert "Gemini" fabrication facility. 
1) Faster Time to Market 

  • Assembly and testing occur at Mod yard
  • Startup time minimized 
  • Weather delays are almost eliminated 

2) Reduced Costs = Increased ROI

  • Lower operational costs 
  • Efficient use of materials and equipment
  • Higher capital efficiencies are achieved 
  • Does not interrupt or shut down pre-existing operations

3) Safety Benefits 

  • Controlled environment 
  • Fewer onsite personnel required 
  • Reduced on highway time
  • Ideal construction conditions
  • Full modular and checkout before shipment - correct any potential problems 

4) Fewer Resource Requirements 

  • Reduced logistics and handling 
  • Utilize best space layout and existing plant assembly line fashion
  • Production style assembly and perfect construction conditions reduce material waste. Components are simplified as much as possible to reduce overall construction costs
  • Equipment is optimized

5) Higher Quality Assembly and Fabrication 

  • Welding, pipe-fitting and other fabrication processes are performed under ideal conditions
  • Highly trained and experienced assembly and fabrication technicians ensure consistent work and worker availability multiple walk-downs

 Our experience, attention to detail and commitment to quality allows us to offer superior module assemblies to all clients. Gemini’s Ponoka team is the #1 fabrication and assembly team in Alberta. Our knowledgeable workforce ensures the complete module is constructed at the highest possible quality.

Specifications:

  • Focus on project planning and execution
  • Complete review and constructability of all work
  • Assembly under Gantry crane with 400’ length and 50’ width 30’ height 40+ tonne lifting capabilities
  • Erection of pre-fabricated steel 150+ tonnes a week
  • Large volume hydro testing capabilities
  • Assembly of ship loose items and inline components to meet client requirements
  • Integrated material tracking and expedited work flows reducing constraints
  • Hydro testing pre-assembly